Hermann Björgvin HaraldssonandClaude Opus 4.7
38d8894016
- Cache invalidation: drop ~/.config/claude-usage-monitor/ble-address and remove the dead MAC from bluez on connect failure, so swapping ESP boards no longer pins the daemon to a stale factory MAC - Scan robustness: pick first matching candidate (head -1), sanity-check cached content for valid MAC format, handle multiple Claude Controllers in bluez - 5s tick + 60s poll: inner loop wakes every 5s for fast disconnect detection while keeping Anthropic API cadence at one minute - Refresh-request channel: new GATT characteristic ...0004 NOTIFY, firmware fires once in onSubscribe when has_received_data is false; daemon subscribes via setsid'd dbus-monitor pipeline (process group cleanup avoids the bash-wait-on-job hang we hit on disconnect) Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
98 lines
7.2 KiB
Markdown
98 lines
7.2 KiB
Markdown
# Project context
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ESP32-S3 firmware for a desk-side Claude Code usage monitor on a **Waveshare ESP32-S3-Touch-AMOLED-2.16** board (480×480 square AMOLED). Connects to a host daemon over BLE; daemon polls Anthropic API for usage data.
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This file is for future Claude Code sessions to bootstrap quickly. Read this first.
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## Hardware (critical pins)
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- Display: **CO5300** AMOLED via QSPI (CS=12, SCLK=38, SDIO0..3=4..7, RST=2)
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- Touch: **CST9220** via I2C (SDA=15, SCL=14, INT=11, addr=0x5A)
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- PMU: **AXP2101** on same I2C bus (addr=0x34) — battery, USB VBUS, PWR button IRQ
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- IMU: **QMI8658** on same I2C bus (addr=0x6B) — accelerometer for auto-rotation
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- Buttons: GPIO 0 (left/back), GPIO 18 (right/forward), AXP PKEY (middle/PWR)
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## Architecture
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```
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main.cpp — setup(), loop(), button polling, rotation flash, USB-state screen switching
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display_cfg.h — pin defines, extern object decls
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ui.{h,cpp} — 4-screen UI (splash, usage, controller, bluetooth), screen cycling
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splash.{h,cpp} — 20×20 pixel-art animation engine, 24× upscale to 480×480
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imu.{h,cpp} — accelerometer-driven rotation tracker (returns 0..3)
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power.{h,cpp} — AXP2101 wrapper (battery %, charging, VBUS, PWR button)
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touch.{h,cpp} — gesture state machine (zone taps, swipes, holds) on controller screen
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ble.{h,cpp} — NimBLE peripheral: custom data service + HID keyboard
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hid.{h,cpp} — gesture → HID keycode mapping
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data.h — UsageData struct
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icons.h — icon arrays. Battery (5×) are RGB565A8 with alpha; rest are raw RGB565.
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logo.h — 80×80 RGB565 logo
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font_*.c — pre-compiled LVGL 9 bitmap fonts (Tiempos 56, Styrene 48/28/24/20, Mono 32)
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splash_animations.h — generated, do not hand-edit
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```
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## Build / flash
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```bash
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pio run -d firmware # build
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pio run -d firmware -t upload --upload-port /dev/ttyACM0 # flash (binary path uses USB JTAG)
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```
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`/home/hermann/.platformio/penv/bin/pio` if `pio` isn't on PATH.
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Device shows up as `/dev/ttyACM0` (Espressif USB JTAG/serial debug unit). No boot-mode gymnastics needed — direct flash works.
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## Critical gotchas
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1. **CO5300 cannot rotate.** Its MADCTL only supports axis flips, not column/row exchange. Rotation is done by **CPU pixel remapping in `my_flush_cb`** in main.cpp. We use **PARTIAL render mode with strip rotation** (small 480×40 strips, fast). On rotation change → AMOLED brightness flash → force redraw.
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2. **OPI PSRAM** required: `board_build.arduino.memory_type = qio_opi` in platformio.ini. Without this, `MALLOC_CAP_SPIRAM` returns NULL and the screen is black.
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3. **pioarduino platform required.** GFX Library for Arduino needs Arduino Core 3.x (`esp32-hal-periman.h`), not the 2.x that standard `espressif32` ships. We pin `pioarduino/platform-espressif32` 55.03.38-1.
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4. **LVGL 9 font patching.** `lv_font_conv` outputs LVGL 8 format. Must remove `#if LVGL_VERSION_MAJOR >= 8` guards, drop `.cache` field, add `.release_glyph`, `.kerning`, `.static_bitmap`, `.fallback`, `.user_data`. Without patching, fonts render invisible.
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5. **Touch reading must be centralized.** CST9220's `getPoint()` does a full I2C transaction. Calling it from both LVGL `my_touch_cb` and `touch.cpp:get_touch()` consumed each other's data, causing key-spam and broken swipes. Now `touch_read()` is called once per loop in main.cpp; both LVGL and gesture engine read from `touch_pressed/touch_x/touch_y` shared state.
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6. **CO5300 needs even-aligned flush regions.** `rounder_cb` enforces this.
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7. **Touch `setSwapXY(true)` and `setMirrorXY(true, false)`** are the empirically-correct values for default rotation 0. IMU rotation logic doesn't change touch mapping (it does CPU-side rotation of the rendered pixels, so LVGL still thinks the display is portrait at 0°).
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8. **LVGL RGB565A8 is planar.** `w*h` RGB565 pixels followed by `w*h` alpha bytes; `data_size = w*h*3`, `stride = w*2`. Use `init_icon_dsc_rgb565a8()` for icons that overlap non-uniform backgrounds (e.g. battery over splash). Lucide source PNGs are black-on-transparent — converter must tint to white or icons render invisible. See `tools/png_to_lvgl.js`.
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## Icons
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`tools/png_to_lvgl.js <input.png> <symbol> [W_MACRO] [H_MACRO] [--tint=RRGGBB | --no-tint]` converts an alpha PNG to RGB565A8. Default tint is white (`0xFFFFFF`) — necessary for Lucide PNGs. Splice output into `firmware/src/icons.h` and use `init_icon_dsc_rgb565a8()` in ui.cpp. Currently only the 5 battery icons use this format; the rest are still raw RGB565 baked over the panel background, fine because they live inside opaque zones.
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## Splash animations
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13 × 20×20 pixel-art creature animations sourced from
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[claudepix.vercel.app](https://claudepix.vercel.app). Pipeline:
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```bash
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node tools/scrape_claudepix.js # → tools/claudepix_data/*.json
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node tools/convert_to_c.js # → firmware/src/splash_animations.h
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```
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Each animation has a per-animation 10-color RGB565 palette. Cell values 0..9 index it. Default boot screen.
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## User profile / preferences
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See `~/.claude/projects/.../memory/` files for persistent context (user is an embedded-beginner senior dev, brand-conscious, prefers iterative UI refinement, dislikes me authoring my own art when third-party assets are intended). Always read those memory files at session start.
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## Recent session highlights
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- Migrated from Panlee SC01 Plus (480×320 IPS) to Waveshare 2.16" AMOLED (480×480 square). Full hardware/library swap.
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- Added IMU auto-rotation, battery indicator, USB-state-aware screen switching.
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- Added splash screen with scraped pixel-art animations and 3-button physical input layout.
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- Fonts and icons re-scaled ~1.9× for the higher-DPI panel.
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- All UI margins widened to 20px to clear the rounded display corners.
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- Battery icons converted to RGB565A8 alpha so they blend cleanly over the splash animations.
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## Daemon / host side
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Bash daemon (`daemon/claude-usage-daemon.sh`) reads OAuth token, polls Anthropic API, sends JSON over BLE GATT. Run with `systemctl --user start claude-usage-daemon`. The unit file's `ExecStart` is the absolute path to the script — repoint it when switching between the worktree and the main checkout.
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**Discovery & resilience:**
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- Connects by name (`"Claude Controller"`) on first run, caches resolved MAC at `~/.config/claude-usage-monitor/ble-address`. ESP32 BLE addresses are factory-burned per-chip, so swapping any board invalidates the cache.
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- On connect failure: cache is dropped AND device is removed from bluez (`bluetoothctl remove`) so the next scan won't re-pick a dead MAC. Multi-candidate scans pick `head -1` and let the failure cycle converge.
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- `POLL_INTERVAL=60`, `TICK=5`. Inner loop wakes every 5s to detect disconnects fast; polls Anthropic when 60s elapsed OR when ESP fires a refresh request.
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**GATT characteristics on service `4c41555a-...0001`:**
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- `...0002` RX — daemon writes JSON usage payload here.
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- `...0003` TX — firmware notifies ack/nack (daemon doesn't subscribe).
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- `...0004` REQ — firmware fires `0x01` notify in `onSubscribe` if `has_received_data` is false. Daemon subscribes via `setsid bash -c "stdbuf -oL dbus-monitor … | awk …"`; awk drops a flag file the inner loop picks up. See the `feedback_dbus_monitor_pipe` memory for the three subtle gotchas (pipe buffering, busctl-exits race, `wait` blocking on pipeline jobs).
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