holder: fit-check — translucent max-box + manual enclosure overlay
The hex_cell.scad echoes its computed dimensions (pack_height_holder,
total_*_holder, box_total_*) to stderr. Capture those and surface them
in the viewer so the user can sanity-check whether the assembled
battery will fit in a target case.
Backend:
- holder.py: render_stl() now returns (stl_bytes, dims) where dims is
a {name: float} dict parsed from openscad ECHO lines.
- app.py: /api/holder/render emits the dims dict as an
X-Holder-Dimensions response header (JSON) with the matching
Access-Control-Expose-Headers entry so fetch() can read it under
any proxy / future CORS setup.
Viewer (holder-viewer.js):
- New setGhostBox(name, {w,d,h}, {visible,color}) and clearGhostBox(name)
helpers. Each ghost is a Group of a translucent BoxGeometry mesh +
matching EdgesGeometry wireframe, positioned to match how the STL
mesh is placed (centred XY, bottom on Z=0).
UI (holder.html / holder.css):
- New "Fit check" panel under Status with two sections:
• Show max bounding box (auto, from ECHO — defaults to box_total_*
dims, falls back to total_*_holder + pack_height_holder).
• Show enclosure (manual W × D × H inputs in mm).
- Verdict line under the enclosure inputs: "✓ fits" green or
"✗ too small — battery won't fit" red.
Controller (holder-app.js):
- Reads X-Holder-Dimensions after each render, updates the max-box
ghost in blue, prints the dimensions label.
- Watches enclosure inputs + toggles, drives the enclosure ghost
(green if it fits, red if smaller than the max box on any axis).
- Fit comparison is orientation-independent in the XY plane (sorted
W,D pair) but strict on Z (height).
This commit is contained in:
@@ -10,6 +10,7 @@ Run:
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from __future__ import annotations
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import json
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import os
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import sys
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import traceback
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@@ -68,7 +69,7 @@ def holder_render():
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"""Render STL for the supplied parameter overrides."""
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body = request.get_json(silent=True) or {}
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try:
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data = holder.render_stl(body.get("params", {}))
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data, dims = holder.render_stl(body.get("params", {}))
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except ValueError as e:
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return jsonify({"error": str(e)}), 400
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except (FileNotFoundError, RuntimeError) as e:
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@@ -76,7 +77,15 @@ def holder_render():
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return Response(
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data,
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mimetype="model/stl",
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headers={"Content-Disposition": 'attachment; filename="hex_holder.stl"'},
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headers={
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"Content-Disposition": 'attachment; filename="hex_holder.stl"',
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# ECHO values from hex_cell.scad (pack/box dimensions). Used by
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# the viewer to draw a max-bounding-box ghost for fit-check.
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"X-Holder-Dimensions": json.dumps(dims),
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# Make the custom header visible to fetch() in any CORS/proxy
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# setup (Access-Control-Expose-Headers; harmless on same-origin).
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"Access-Control-Expose-Headers": "X-Holder-Dimensions",
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},
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)
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