busbars: FDM test-print export (extruded STL + STEP)
Adds a way to print a busbar on a 3D printer to physically verify
sizing before laser-cutting nickel/copper. The existing "Extrude
solid + 0.2mm" path stays for thin-strip STEP — slicers can't print
0.2mm sheet — so the FDM path has its own thickness input (default
2mm, min 0.5mm).
Backend:
- busbar_export.py: new to_stl() writer. Forces extrude_flag = True
(STL is inherently 3D) and bumps thickness up to 2mm if the
incoming value is <0.5mm. Registers under WRITERS["stl"] so the
existing /api/export/<fmt> route serves it for free.
UI:
- index.html: new "FDM test print" block under the Params panel
with its own thickness input and two buttons (STL, STEP). The
existing 'Extrude solid' checkbox + 0.2mm thickness keep
driving plain "Export STEP".
- styles.css: .fdm-block / .fdm-row / .fdm-buttons styles
matching the existing panel typography.
- app.js: _exportFdm(fmt) reuses Exporter.exportFormat with a
shallow-merged params override ({extrude: true, thickness: fdmT}),
so the on-the-fly request gets the FDM settings without
mutating the live params state.
Verified: STL render of a 3-cell strip @ 2mm => 73KB binary STL
(opens cleanly in slicers); STEP @ 2mm => 160KB ISO-10303-21
solid; existing flat STEP path unchanged at 15KB.
This commit is contained in:
+17
-1
@@ -115,7 +115,23 @@
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<label>Slit width (mm) <input type="number" id="p-slit-width" value="1.0" step="0.1" title="Width of each cross arm"></label>
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<label>Neighbor factor <input type="number" id="p-neighbor-factor" value="1.15" step="0.05" min="1.0" title="Bridge two cells if distance ≤ factor × shortest pair distance"></label>
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<label class="checkbox"><input type="checkbox" id="p-extrude"> Extrude solid</label>
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<label>Thickness (mm) <input type="number" id="p-thickness" value="0.2" step="0.05"></label>
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<label>Thickness (mm) <input type="number" id="p-thickness" value="0.2" step="0.05"
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title="Used only with 'Extrude solid' above (STEP export of a thin nickel/copper plate). FDM print uses its own thickness below."></label>
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</div>
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<div class="fdm-block">
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<h3 class="fdm-title" title="3D-printable plate for verifying dimensions on a real printer. Forces extrusion regardless of the 'Extrude solid' checkbox.">
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FDM test print
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</h3>
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<div class="fdm-row">
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<label>Thickness (mm)
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<input type="number" id="p-fdm-thickness" value="2.0" min="0.5" step="0.1"
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title="Layer-printable wall thickness. 2 mm is a safe starting value on a 0.4 mm nozzle.">
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</label>
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<div class="fdm-buttons">
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<button id="btn-export-fdm-stl" type="button" class="primary" title="Extruded STL ready for the slicer">STL</button>
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<button id="btn-export-fdm-step" type="button" title="Extruded STEP for CAD import">STEP</button>
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</div>
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</div>
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</div>
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</section>
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@@ -157,6 +157,16 @@
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$("btn-export-dxf" ).addEventListener("click", () => Exporter.exportFormat("dxf", state, params));
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$("btn-export-svg" ).addEventListener("click", () => Exporter.exportFormat("svg", state, params));
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// ---- FDM test print -----------------------------------------------------
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// Forces extrusion at the FDM thickness, regardless of the 'Extrude solid'
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// checkbox above (which keeps owning the thin nickel-strip case).
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function _exportFdm(fmt) {
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const t = Math.max(0.5, +$("p-fdm-thickness").value || 2);
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Exporter.exportFormat(fmt, state, { ...params, extrude: true, thickness: t });
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}
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$("btn-export-fdm-stl") .addEventListener("click", () => _exportFdm("stl"));
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$("btn-export-fdm-step").addEventListener("click", () => _exportFdm("step"));
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// ---- viewport init ------------------------------------------------------
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Viewport.init($("viewport"), state, params, {
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onCellClick: (cellId, mods) => {
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@@ -420,6 +420,36 @@ label.checkbox {
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color: var(--text);
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}
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/* FDM test-print block inside the Params panel */
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.fdm-block {
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margin-top: 10px;
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padding-top: 10px;
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border-top: 1px solid var(--border);
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}
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.fdm-title {
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font-size: 11px;
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font-weight: 600;
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color: var(--muted);
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text-transform: uppercase;
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letter-spacing: 0.05em;
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margin: 0 0 6px;
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}
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.fdm-row {
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display: flex;
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align-items: end;
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gap: 10px;
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}
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.fdm-row label {
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flex: 1;
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}
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.fdm-buttons {
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display: flex;
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gap: 4px;
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}
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.fdm-buttons button {
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min-width: 50px;
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}
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input[type=number], input[type=text], select, textarea {
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background: var(--bg);
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color: var(--text);
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