busbars: FDM test-print export (extruded STL + STEP)

Adds a way to print a busbar on a 3D printer to physically verify
sizing before laser-cutting nickel/copper. The existing "Extrude
solid + 0.2mm" path stays for thin-strip STEP — slicers can't print
0.2mm sheet — so the FDM path has its own thickness input (default
2mm, min 0.5mm).

Backend:
- busbar_export.py: new to_stl() writer. Forces extrude_flag = True
  (STL is inherently 3D) and bumps thickness up to 2mm if the
  incoming value is <0.5mm. Registers under WRITERS["stl"] so the
  existing /api/export/<fmt> route serves it for free.

UI:
- index.html: new "FDM test print" block under the Params panel
  with its own thickness input and two buttons (STL, STEP). The
  existing 'Extrude solid' checkbox + 0.2mm thickness keep
  driving plain "Export STEP".
- styles.css: .fdm-block / .fdm-row / .fdm-buttons styles
  matching the existing panel typography.
- app.js: _exportFdm(fmt) reuses Exporter.exportFormat with a
  shallow-merged params override ({extrude: true, thickness: fdmT}),
  so the on-the-fly request gets the FDM settings without
  mutating the live params state.

Verified: STL render of a 3-cell strip @ 2mm => 73KB binary STL
(opens cleanly in slicers); STEP @ 2mm => 160KB ISO-10303-21
solid; existing flat STEP path unchanged at 15KB.
This commit is contained in:
wenil
2026-05-25 14:04:19 +03:00
parent 102cfcee64
commit 7512393ef4
4 changed files with 79 additions and 1 deletions
+22
View File
@@ -46,6 +46,7 @@ from build123d import (
Sketch,
add,
export_step,
export_stl,
extrude,
)
@@ -299,8 +300,29 @@ def to_svg(payload: dict) -> bytes:
return path.read_bytes()
def to_stl(payload: dict) -> bytes:
"""STL with the busbars extruded to a printable plate.
STL is inherently 3D, so extrusion is forced regardless of the payload
flag. Thickness defaults to 2 mm when missing or <0.5 mm (slicers can't
do 0.2 mm sheet — that figure is for the 'thin nickel strip' STEP case).
"""
busbars, extrude_flag, thickness = parse_payload(payload)
if thickness < 0.5:
thickness = 2.0
shapes = build_shapes(busbars, extrude_flag=True, thickness=thickness)
compound = _as_compound(shapes)
with TemporaryDirectory() as tmp:
path = Path(tmp) / "busbars.stl"
# build123d's export_stl takes a single shape; the Compound carries
# all busbars together so the slicer sees them as one job.
export_stl(compound, str(path))
return path.read_bytes()
WRITERS = {
"step": (to_step, "application/step", "step"),
"dxf": (to_dxf, "image/vnd.dxf", "dxf"),
"svg": (to_svg, "image/svg+xml", "svg"),
"stl": (to_stl, "model/stl", "stl"),
}